The Impact of Modeling Assumptions on the Hot Spots Convection Within a Cooled High-Pressure Turbine Stage

TitleThe Impact of Modeling Assumptions on the Hot Spots Convection Within a Cooled High-Pressure Turbine Stage
Publication TypeJournal Article
Year of PublicationSubmitted
AuthorsGiannini G, Pinelli L, Pacciani R, Arnone A, Bertini F, Spano E, Marconcini M
JournalAerospace Science and Technology
Abstract
To reduce pollutant emissions, modern aeroengines adopt combustors that work with lean premixed flames. These generate significant flow distortions, and due to the compact engine architecture, combustor-turbine interaction becomes a crucial design aspect. From an industrial perspective, achieving design targets while minimizing time to market requires effective and efficient design tools.
This study employs a state-of-the-art in-house CFD solver, extensively validated for combustor-turbine interaction, to investigate the aerodynamics of an engine-representative high-pressure turbine (HPT) stage tested in the DLR NG-Turb facility within the European FACTOR project. The test case consists of a 1.5 stage cooled transonic turbine, with distorted inlet conditions coming from  a combustor simulator.
In detail, steady/unsteady RANS (Reynolds-Averaged Navier-Stokes) simulations were carried out to analyze two clocking positions between the swirling hot spot and nozzle guide vanes (leading-edge clocking, passage clocking). Numerical setups combined Roe’s upwind, central difference, and AUSM+-up schemes with high-Reynolds Wilcox k-omega  and Menter k-omega SST turbulence models, both in baseline and helicity-corrected formulations.
Comparison with experimental data shows that time-accurate simulations improve flow-field predictions downstream of the rotor and that the helicity-based correction can significantly enhance the results. To the best of the author’s knowledge, this is the first application of helicity-corrected turbulence models in the context of hot-streak interaction with an aeronautical cooled HPT stage.
This work demonstrates that URANS simulations with advanced turbulence closures can effectively estimate the complex aerodynamics of realistic HPT and hot-streaks migration, while ensuring computational requirements that are in line with industrial design practices.
Refereed DesignationRefereed